NISE 109-CNC Gateway

Industrial Internet of Machines Gateway

  • Plug-and-play CNC gateway to integrate controllers to the industrial internet of machines
  • Support one-click connection to mainstream CNC Controllers such as Fanuc, Mitsubishi, Siemens, Brother
  • Collect important machine information including position, coordinate offsets, alarm, etc.
  • Connecting max. 10 CNC controllers via TCP/IP
  • Connect to on-demand combination of controllers with one CNC gateway
  • Transfer data to iAT2000 SCADA or provide OPC UA Services
  • Provide interface to monitor machine status

Overview

NISE 109-CNC Gateway provides a convenient interface to integrate major CNC controllers into NexAIoT I4.0 Solution Network. The NexAIoT developed software contains APIs to gather data from the non-open CNC systems, and then use SQL software to actively transfer data to database. The Gateway is a once-for-all solution for all different CNC controllers in the market, which greatly reduce the effort required for system Integrators to develop various connection interfaces by their own. With the crucial device, SI can focus more on monitoring and analysis development; eventually maximize the effectiveness of factory automation.

Specifications

Controller Connectivity
  • A universal gateway to connect major of CNC controllers
  • Fanuc: 0i-B/0i-C/0i-D/16i/18i/21i/31i/32i
  • Mitsubishi: M70/M700/M80/M800
  • HEINDENHAIN: iTNC530
  • Siemens: 828D/840D

CNC Data Collection
  • NC file
    - Support NC file transfer to and from CNC controller
    - Verify the part under production matches MES
    - Record the production history of every machine
  • Controller status
    - Allow plant manager to have full awareness of all machine status
    - Record the complete status of all time for analysis
  • Uptime analysis
    - Display uptime and graphical result to improve plant efficiency
  • Alarm & history
    - Trace alarm history of each machine for review and optimization
  • Servo spindle load
    - Monitor the reasonable working load to avoid excess temperature on machines, and elongate machine lifespan.
  • Maintenance management
    - Couple with CNC controller’s self-detection function to predict maintenance schedule and prevent unexpected downtime
  • Tool life management
    - Manage tool life to foresee the timing of tool replacement
    - Reduce number of defect parts cause by tool failure

Internal SQL Interface
  • Data management
    - Collected data is stored in CNC Gateway as a buffer database in SQL format
    - The buffer database is available for SCADA, main Database, and other applications to retrieve

Cloud Service
  • Cloud service compatible with an additional IoT gateway

Communication Protocols
  • OPC UA protocol

System Configuration
  • Intel® Celeron® processor J6412 2.0Ghz
  • 8GB DDR4 system memory
  • 128GB SATA3 SSD storage
  • Windows 10 LTSC 64-bit
  • iAT2000 CNC Gateway software package

I/O Interface
  • ATX power on/off switch
  • Status LEDs: storage, battery, and COM1/2 TX/RX.
  • 3 x USB 3.0 (900mA per each)
  • 1 x USB 2.0 (500mA per each)
  • 2 x Intel® I210-IT GbE LAN ports; support WoL, teaming and PXE
  • 1 x DP
  • 1 x HDMI
  • 1 x DB9 for COM3, it supports RS232/422/485 with auto flow control- Jumper-free setting on RS232/422/485 by BIOS
  • 1 x Line-out and 1 x Mic-in
  • 1 x Optional I/F window
  • 3 x DB9 for COM2, COM3 & COM4
    - COM2: RS232/422/485 auto flow control
    - COM3 & COM4: RS232
  • 2 x USB 2.0 (500mA per each)
  • 1 x 2-pin remote power on/off switch
  • 2 x Antenna hole for optional Wi-Fi/4G/LTE antenna

Certification
  • CE
  • FCC Class A

Power & Dimension
  • Power input: +9VDC to 30VD, Max. 30W power consumption
  • Dimension: 185mm (W) x 131mm (D) x 54mm (H) without wall-mount bracket

Ordering Information

  • NISE 109-CNC Gateway_5

  • iAT2000 CNC-5 Gateway Windows software (P/N: 86-SWL-CNC0-5)(connect up to 5 CNC controllers)

  • NISE109-CNC Gateway_10

  • iAT2000 CNC-10 Gateway Windows software (P/N: 86-SWL-CNC1-0)(connect up to 10 CNC controllers)

Download

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