Upgrading labor-intensive manufacturing factories with open motion controllers and algorithms based on high-speed EtherCAT technology, combined with experienced mechanical and electrical control engineers, and offering customized machine design services through interviews to develop non-standard production machines for various industries.

We assist customers in the planning, design, development, and modification of the mechanisms, electrical controls, and processes of non-standard production machines to improve product production efficiency, capacity, and stable quality. More importantly, through customized software development, we can provide more diverse and complex motion control, shorten time-to-market, and reduce development costs.

Integrate various automated non-standard machines, production equipment, factory monitoring sensors, process instruments, and production-related values such as oil, gas, water, electricity, gas, physical quantities, and production line information in existing manufacturing factories. Collect data through graphical control visualization software and communication protocols in the central control room. Monitor real-time production status, alarm notifications, and historical data queries through a graphical whole-plant interface.

Through on-site research conducted by senior automation project consultants, we use the iAT2000 cloud intelligence system to provide an evaluation report on production line monitoring automation upgrades. We also offer system integration engineering services to establish an automated monitoring system that eliminates the need for manual meter reading. The goal is to operate the factory with low labor intensity and reduce the overall cost of ownership.

Utilize industrial robots to perform repetitive, process-oriented workstation tasks, completing high-speed, heavy-duty, and precise processes that human labor cannot achieve. For assembly and processing tasks with high spatial complexity, collaborative robotic arms can assist operators in reducing task complexity and time, increasing output and efficiency. By integrating machine vision systems, more diverse unmanned operations such as transportation, positioning, and processing can be accomplished.

Through application interviews and on-site research conducted by senior robotic automation engineers, we use the iRAP2000 intelligent robot solution to provide an evaluation report on the benefits of automation integration. We offer system integration engineering services to establish high-performance robotic automated manufacturing lines.

Through smart IoT gateway solutions, fully network independent automated equipment within the factory to enable digital management and applications. After collecting machine information, integrate it into a multifunctional visualized production management system, which can then be connected to enterprise operation systems.

Conduct on-site equipment research and management needs interviews collaboratively by senior automation project consultants and management consultants. Using the iAT2000 cloud intelligence system, provide a recommendation report on manufacturing management and offer system integration engineering services to establish a digitally managed manufacturing factory.

Transform a digitally managed manufacturing factory with smart factory infrastructure into one equipped with various management systems, such as production equipment management, production history tracking, and production line and equipment KPI monitoring dashboards. Develop management dashboards to meet information tracking needs, maximize capacity/utilization rates, and analyze production and process information. As data storage needs continue to grow, integrate applications for external information exchange, manage geographically dispersed equipment, and connect cross-factory production lines to mainstream public clouds for centralized management of digital factories.

Conduct on-site research by senior full-plant automation project consultants, in collaboration with cloud system architects. Provide a cloud-based production management information evaluation report using Integrated System and Edge Service. Offer one-stop integration engineering services for OT/IT/IoT/Cloud to create a customized digital factory for the enterprise.

Create a smart manufacturing enterprise with OT/IT integration by using the iAT2000 to establish a digital factory that integrates the information systems needed for enterprise operations. Provide data-driven mobile decision-making references for CEOs, plant managers, business managers, various levels of management, and operations personnel to achieve accurate delivery times, optimized asset utilization, management performance visibility, and increased corporate profitability.

Conduct management needs interviews by enterprise architects, followed by on-site research by senior full-plant automation project consultants. Based on the iAT2000 cloud intelligence system, provide a digital factory construction report and offer OT/IT system integration engineering services to create a customized digital factory that meets open architecture and international standards.

Deploy a digital headquarters operating as an enterprise war room in a digitally managed factory with smart factory infrastructure. Use a matrix screen wall to connect the operational information needed between the digital factory and the enterprise, serving as the basis for real-time operational decisions. Seamlessly integrate geographically dispersed manufacturing sites to instantly monitor key KPIs, adjust capacity, and allocate resources to increase profitability.

Conduct management needs interviews by enterprise architects, followed by on-site research by senior full-plant automation project consultants. Using the iAT2000 cloud intelligence system, provide a construction report for the enterprise war room and offer OT/IT system integration engineering services to create an enterprise war room that integrates digital factory information and enterprise information in real-time.

Use the iAT2000 technology platform to connect digital factory data and build a data platform based on the SAP Edge Server. Seamlessly integrate CRM, ERP, PLM, SCM, WMS, EDA, CIM, MES, QC, SCADA, FMCS, EMS, Production Line Management, and SFC within the data platform, bridging the gap between OT and IT systems.

All operational information and data are introduced through management methodologies by enterprise architects and data scientists. Using a machine learning platform, they analyze the causal relationships of operational issues, construct machine learning or mathematical models of operational problems, and predict potential business risks, thereby ensuring a profitable enterprise with positive financial results.

Complete the creation of a digitally transformed and borderless smart manufacturing enterprise.

NexAIoT has a comprehensive team, including senior full-plant automation project consultants, senior management consultants, data scientists, OT/IT system integration teams, and the iAT2000 cloud intelligence solution. By leveraging data to find cross-system operational insights, we help enterprises build their own Industry 4.0 smart manufacturing factories.